Looking for a quick, healthy weeknight dinner that doesn’t compromise on flavor? You’re in luck! My air fryer chicken sausage and veggies recipe has become my go-to solution for those hectic evenings when time is tight but I still want a nutritious, satisfying meal. With just 10 minutes of cooking time and minimal prep work, this recipe transforms simple ingredients into a colorful, delicious dinner that’s perfect for busy families.
Why You’ll Love This Recipe
I’ve spent countless evenings experimenting with air fryer recipes, and this one stands out for several reasons. The combination of tender chicken sausage and perfectly roasted vegetables creates a balanced meal that’s both satisfying and nutritious. Plus, the minimal cleanup makes it even more appealing for busy weeknights.
Key Benefits:
- Ready in just 10 minutes
- One-appliance cooking
- Minimal oil needed
- Customizable vegetable options
- Perfect for meal prep
- Kid-friendly
- High protein, low carb option
Ingredients
For the Main Dish (4 servings):
- 4 pre-cooked chicken sausages (about 12 oz total)
- 2 medium bell peppers (any color)
- 1 large zucchini
- 1 medium red onion
- 8 oz baby bella mushrooms
- 2 tablespoons olive oil
- 1 tablespoon Italian seasoning
- 1 teaspoon garlic powder
- ½ teaspoon sea salt
- ¼ teaspoon black pepper
Optional Garnishes:
- Fresh basil leaves
- Grated Parmesan cheese
- Red pepper flakes
- Lemon wedges

Nutritional Information
Nutrient | Per Serving |
---|---|
Calories | 285 |
Protein | 19g |
Carbohydrates | 12g |
Fiber | 3g |
Fat | 18g |
Saturated Fat | 4g |
Sodium | 680mg |
Potassium | 520mg |
Vitamin C | 85% DV |
Iron | 10% DV |
Kitchen Equipment Needed
Essential Items:
- Air fryer (5.8 qt or larger recommended)
- Sharp knife
- Cutting board
- Measuring spoons
- Large mixing bowl
- Tongs
Preparation Steps
Prep Time Breakdown:
- Vegetable chopping: 5-7 minutes
- Seasoning and mixing: 2-3 minutes
- Total prep time: 7-10 minutes
Vegetable Cutting Guide:
- Bell peppers: 1-inch chunks
- Zucchini: ½-inch half-moons
- Red onion: 1-inch pieces
- Mushrooms: Quarter large ones, halve small ones
- Chicken sausage: Diagonal ½-inch slices

Cooking Instructions
- Preheat your air fryer to 400°F (200°C) for 2-3 minutes.
- While preheating, in a large bowl, combine:
- Chopped vegetables
- Sliced chicken sausage
- Olive oil
- Italian seasoning
- Garlic powder
- Salt and pepper
- Toss everything until evenly coated with oil and seasonings.
- Add the mixture to your preheated air fryer basket, spreading it in a relatively even layer. Don’t worry about overcrowding – some overlap is fine as the food will shrink during cooking.
- Cook at 400°F for:
- First 5 minutes: Cook without stirring
- After 5 minutes: Shake basket or stir ingredients
- Final 5 minutes: Continue cooking until vegetables are tender-crisp and sausage is heated through

Pro Tips from My Kitchen
After making this recipe hundreds of times, I’ve discovered several tricks that make a big difference:
- Temperature Management:
- Don’t preheat longer than 3 minutes
- Keep the temperature at 400°F throughout
- Avoid opening the basket more than once during cooking
- Ingredient Selection:
- Choose pre-cooked chicken sausage for food safety
- Select vegetables with similar cooking times
- Cut ingredients uniformly for even cooking
- Seasoning Secrets:
- Season generously – some will fall off during cooking
- Add dried herbs before cooking, fresh herbs after
- Consider marinading sausages for extra flavor
Serving Suggestions
I love serving this versatile dish in multiple ways:
Immediate Serving Options:
- Over cauliflower rice for a low-carb meal
- With quinoa or brown rice
- Alongside fresh salad greens
- In warm pita bread
- Over zucchini noodles
Meal Prep Tips:
- Portion into microwave-safe containers
- Store in refrigerator for up to 4 days
- Reheat for 1-2 minutes in microwave
- Add fresh herbs just before eating
Variations and Substitutions
Vegetable Options:
- Broccoli florets
- Cauliflower pieces
- Cherry tomatoes
- Brussels sprouts
- Sweet potato chunks
- Asparagus spears
Protein Alternatives:
- Turkey sausage
- Plant-based sausage
- Tofu chunks
- Shrimp
- Chicken breast pieces
Seasoning Variations:
- Mexican: Replace Italian seasoning with taco seasoning
- Asian: Use soy sauce and ginger instead of Italian herbs
- Mediterranean: Add oregano and lemon zest
- Cajun: Use Cajun seasoning blend
Troubleshooting Common Issues
Problem | Cause | Solution |
---|---|---|
Vegetables too soft | Overcooking or pieces too small | Cut larger pieces, reduce cooking time |
Uneven cooking | Inconsistent piece sizes | Cut ingredients more uniformly |
Burning | Temperature too high | Reduce to 375°F or shake more frequently |
Not browning | Too much moisture | Pat vegetables dry before seasoning |
Sticking to basket | Not enough oil | Increase oil slightly or use parchment paper |
Storage and Reheating
Storage Guidelines:
- Refrigerator: Up to 4 days in airtight container
- Freezer: Up to 2 months in freezer bags
- Separate portions before storing
Reheating Methods:
- Air Fryer:
- 350°F for 3-4 minutes
- Shake halfway through
- Microwave:
- 1-2 minutes on high
- Stir halfway through
- Skillet:
- Medium heat
- 4-5 minutes, stirring occasionally
Frequently Asked Questions
Q: Can I use frozen vegetables in this recipe?
A: Yes, but add 2-3 minutes to cooking time and expect slightly softer texture. Thaw frozen sausage before using.
Q: Why is preheating necessary?
A: Preheating ensures proper cooking temperature from start, leading to better browning and more even cooking.
Q: How can I prevent vegetables from becoming too soft?
A: Cut pieces slightly larger, shake less frequently, and check doneness a minute early.
Q: Will this work in a smaller air fryer?
A: Yes, but cook in batches to avoid overcrowding. Reduce ingredients proportionally to your air fryer size.
Q: Can I make this ahead for meal prep?
A: Absolutely! It reheats well and stays fresh in the refrigerator for up to 4 days.
Q: How do I know when it’s done?
A: Vegetables should be tender-crisp and sausage should be heated through with light browning on edges.
Health and Dietary Information
Dietary Considerations:
- Gluten-free (verify sausage ingredients)
- Low-carb
- Dairy-free (without cheese garnish)
- Paleo-friendly
- Whole30 compliant (with compatible sausage)
Special Diet Modifications:
- Keto: Use low-carb vegetables
- Vegetarian: Substitute plant-based sausage
- Low-sodium: Reduce salt, choose low-sodium sausage
- AIP: Omit nightshades, use compliant seasonings
Recipe Cost Analysis
Ingredient | Average Cost | Per Serving |
---|---|---|
Chicken Sausage | $5.99 | $1.50 |
Bell Peppers | $2.00 | $0.50 |
Zucchini | $1.29 | $0.32 |
Mushrooms | $2.99 | $0.75 |
Red Onion | $0.79 | $0.20 |
Olive Oil | $0.30 | $0.08 |
Seasonings | $0.25 | $0.06 |
Total | $13.61 | $3.41 |